We have several computer numerical control (CNC) machines, both oscillating saws and continuous saws, that have the ability to produce incredibly precise products. With measurements accurate within .001 of an inch, the CNC machines allow us to detail products to exact consumer specifications. Additionally, the CNC machines let us cut sheets more thinly than the horizontal saw is able, down to 1/4 of an inch. And despite the precision with which these machines operate, they are just as powerful as the vertical and horizontal saws, capable of cutting foam up to 6 pound density.
The continuous machines have tables that rotate the bulk foam bun automatically, allowing for 3–D rendering of a product without manual manipulation, and a blade that can be “twisted” ± 360° to work around the bun. The oscillating machines require manual rotation of the buns, but the blade has no angle restriction as it operates with a traditional, back–and–forth sawing motion. Additionally, all have been re-engineered since their arrival for better performance, lower sound levels, and less maintenance and down time.
Using computer programming to map out the desired design, these machines produce clean lines and sharp angles that would be impossible to create by hand. We are able to produce customer specific products from the buns as well a wide range of sheet patterns and contoured products like pillows. They also allow us to create one-of-a-kind mattresses that tailor support areas to the individual customer.
Examples of products fabricated by this machine:
NOTE: Rough edges and markings will be cleaned for any and all finished products. p>